Continuous Improvement Project Manager

Sky Limit Systems is seeking a dynamic and results-driven Manufacturing Project Manager to lead strategic continuous improvement and operational excellence initiatives across multiple manufacturing facilities nationwide. The role focuses on identifying bottlenecks, optimizing processes, improving throughput, executing cost-saving projects, and driving measurable manufacturing performance improvements using Lean, Six Sigma, and data analysis.

Responsibilities:

• Lead CI and OpEx projects to enhance efficiency, productivity, and manufacturing performance
• Conduct time studies and workflow analysis to identify bottlenecks and implement solutions for process optimization
• Improve production flow, increase throughput, reduce cycle times, and enhance OEE (Overall Equipment Effectiveness)
• Utilize Lean, Six Sigma, and other CI tools to drive waste reduction and operational efficiency
• Implement standard work practices, line balancing, and performance tracking systems to sustain improvements
• Oversee the end-to-end execution of manufacturing improvement projects, ensuring timely delivery and measurable outcomes
• Collaborate with cross-functional teams (operations, engineering, maintenance, and leadership) to align project objectives with business goals
• Utilize data-driven decision-making to track project impact and report key performance indicators (KPIs) such as yield, uptime, and cost savings
• Ensure that projects align with company objectives for quality, cost, and on-time delivery
• Mentor and train manufacturing teams on best practices in CI, Lean, and OpEx methodologies
• Foster a culture of continuous improvement, driving engagement at all levels of the organization
• Develop training materials and conduct workshops to enhance process improvement capabilities among employees
• Identify and execute cost-reduction strategies while maintaining operational excellence
• Engage with key stakeholders, including senior leadership and plant managers, to communicate project progress, challenges, and success stories
• Provide clear documentation and reporting on project objectives, methodologies, and results

Requirements:

• Bachelor's degree in Engineering, Manufacturing, Business Administration, or a related field
• 7+ years of experience in manufacturing project management, with a focus on continuous improvement and operational excellence
• Strong expertise in Lean Manufacturing, Six Sigma, and process optimization
• Proven track record of executing high-impact projects that improve throughput, efficiency, and cost savings
• Experience conducting time studies, process mapping, and workflow optimization
• Proficiency in data analysis tools to drive insights and measure performance improvements
• Strong communication and leadership skills, with the ability to collaborate across departments
• Master's degree
• Green/Black Belt
• Willingness to travel nationwide to various manufacturing sites as needed