Key skills
Prototyping
About this role
Role Overview
- Design high‑precision injection molds (single
- and multi‑cavity) for thermoplastic, thermoset, and elastomer components used in Mil/Aero connector products.
- Create detailed 3D models, 2D drawings, BOMs, and specification packages using CAD software (SolidWorks, Creo, NX preferred).
- Conduct DFM/DFA analysis to ensure mold designs support manufacturability, dimensional accuracy, and long‑term tooling reliability.
- Perform mold flow analysis using Moldflow, Sigmasoft, or equivalent software to assess gate location, fill patterns, warp, cooling, venting, and material behavior.
- Collaborate with internal tooling shops and external toolmakers to refine designs and ensure tooling feasibility.
- Participate in gate reviews, project planning, and cross‑functional NPI engineering meetings.
- Translate product design intent into robust tooling concepts and manufacturing solutions.
- Define material selections, molding parameters, and processing requirements for new connector components.
- Support prototyping, sample builds, and EVT/DVT/PVT phases.
- Drive part qualification activities including FAI, PPAP, capability studies, and mold validation protocols.
- Partner with Manufacturing Engineering and Production teams to troubleshoot tooling, part quality, and molding issues.
- Optimize cycle times, cooling performance, and mold longevity through design improvements.
- Provide training and technical support to mold technicians and operators during ramp‑up and SOP transitions.
- Ensure mold and part designs align with Mil/Aero standards (MIL‑DTL, AS9100) and ITT Cannon design guidelines.
- Conduct root cause analysis and implement corrective actions for tooling or part defects.
- Maintain accurate documentation, design records, and revision histories in accordance with quality system requirements.
Requirements
- Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, Tooling Engineering, or related field.
- 7+ years of experience in injection mold design, preferably in precision components or connector industry.
- Strong proficiency with 3D CAD tools (SolidWorks, Creo, or NX).
- Experience with mold flow simulation tools.
- Solid understanding of mold design principles: gating, venting, cooling, shrinkage, tolerancing, and material flow.
- Hands-on experience with high-temperature engineering resins (PEEK, PPS, LCP), thermosets, or elastomers.
- Familiarity with GD&T, ASME Y14.5, and precision tooling tolerances.
- Experience in NPI processes, product validation, and manufacturing readiness.
- Travel periodically, up to 20%.
Benefits
- Health insurance
- 401(k)
- Short and long-term disability
- Paid time off
- Growth and developmental opportunities
- Other incentive compensation programs