Quality Engineer – DTS Technical Reviewer

Role Overview

• PFMEA and PPAP reviews
• Assess completeness and technical accuracy of:
• Failure modes and failure mechanisms
• Cause-effect relationships tied to process steps
• Evaluate:
• Severity, Occurrence, Detection rankings
• Risk prioritization methodology (RPN or equivalent)
• Challenge robustness of:
• Preventive vs. detection controls
• Verify alignment with:
• Actual manufacturing process flow
• Known risks identified during assessments (RCR, commodity review, FAI)
• Ensure full linkage between PFMEA and Control Plan
• Evaluate:
• Control methods (error-proofing, SPC, inspection)
• Reaction plans for out-of-spec (OOS) conditions
• Confirm:
• Coverage of critical characteristics
• Adequacy of inspection frequency and methods
• Review statistical capability studies (Cp, Cpk)
• Validate:
• Data integrity and collection methodology
• Sample size and statistical relevance
• Process stability (variation analysis)
• Confirm readiness against thresholds (e.g., Cpk ≥ 1.33)
• Develop structured engineering review reports including:
• Gap assessment (Critical / Major / Minor)
• Risk implications
• Recommended corrective actions
• Provide clear DTS readiness recommendation

Requirements

• Bachelor’s degree in Engineering (Mechanical, Industrial, Manufacturing, or equivalent)
• 7+ years in:
• Aerospace, medical device, or regulated manufacturing environments
• Supplier quality or process engineering
• Strong experience with:
• PFMEA, Control Plans, PPAP
• Statistical analysis and process capability
• Deep understanding of:
• Failure mechanisms and risk analysis
• Manufacturing processes (machining, forming, assembly)
• Strong knowledge of:
• AS9100 / ISO 9001 / GMP (as applicable)
• AIAG Core Tools (PFMEA, MSA, SPC)
• Ability to interpret:
• Engineering drawings and specifications
• Inspection and test data
• Critical thinking and technical rigor
• Ability to challenge supplier assumptions constructively
• Strong written communication (client-facing reports)
• Detail-oriented with systems-level thinking

Tech Stack

• Assembly