Senior Mechanical Engineer – Avionics Mechanical Packaging

Role Overview

• Provide leadership as a member of a cross disciplinary team in a fast-paced design environment
• Participate in the entire design cycle of flight and mission critical avionics
• Collaborate with customers and stakeholders to define requirements and design architecture
• Collaborate with the electrical engineering team to incorporate printed circuit board and interconnect systems, including thermal and structural analyses of these components
• Lead design trade studies
• Design avionics enclosure solutions for performance and high reliability in harsh environments
• Create mechanical interface definitions, specifications, and control documents
• Create 3D CAD models and assemblies, part and assembly drawings, installation drawings, and other required technical documentation
• Build and evaluate prototype assemblies
• Create assembly aids and test fixtures
• Collaborate on and document team mechanical best practices
• Plan and conduct engineering tests and data reviews
• Create and deliver presentations, proposals, and training material on technical subjects
• Review assembly instructions and support hardware builds
• Validate requirements through design, test, analysis, and inspection
• Support Production and Quality Engineering as needed, including dispositioning material defects
• Manage revisions of the product design configurations through the product lifecycle
• Mentor and train junior engineers
• Review and approve designs and documentation created by other team members

Requirements

• B.S. degree in mechanical or aerospace engineering
• 10+ years of recent experience designing ruggedized electronic enclosures or similar high-performance / high reliability hardware
• Skilled with static structural, modal, random vibration, and thermal analysis
• Skilled with 3D CAD modeling programs (Creo preferred)
• Skilled with FEA tools (Ansys preferred)
• Experience with Steinberg or Engelmeier solder fatigue
• Skilled with GD&T implementation and analysis (ASME Y14.5)
• Ability to be self-directed and balance several projects at one time
• History of communicating design concepts and analysis results effectively
• Experience with environmental testing including vibration, shock, thermal cycle
• Experience performing failure analysis and establishing root cause / corrective action

Tech Stack

• Assembly

Benefits

• Medical, dental, vision, basic and supplemental life insurance
• Paid parental leave
• Short and long-term disability
• 401(k) with a company match of up to 5%
• Education Support Program
• Stock Options for all regular employees (working at least 20 hours/week)
• Paid Time Off: Up to four (4) weeks per year based on weekly scheduled hours,
• Up to 14 company-paid holidays.